Adaptive mouth guard and method of use

ABSTRACT

A dental appliance is disclosed designed to protect a wearer&#39;s dentitions against injury from impacts suffered in sports or other activities that can cause chipping, fracturing, dislodging or evulsion of teeth. The appliance may be custom-fittable with at least one pocket having an energy absorbing fluid. The energy absorbing fluid be nanosuspensions of small particles in viscous fluids that can undergo shear thickening when the dental appliance is struck by an object. The appliance dampens and diffuses horizontal and axial forces and directs them away from dentitions thereby reducing the risk for dental injuries.

RELATED APPLICATIONS

This application is a divisional application of U.S. patent applicationSer. No. 14/682,326 filed on Apr. 9, 2015, which claims priority to andthe benefit of U.S. Provisional Application Ser. No. 61/992,298 filed onMay 13, 2014, both of which are incorporated by reference herein.

FIELD OF THE INVENTION

An adaptive mouth guard to protect the dentition of people engaged invarious sports, dentistry, hospital, or military activities. Theadaptive mouth guard has a thermoplastic polymer structure thatincorporates a shear thickening fluid to absorb energy.

BACKGROUND OF THE INVENTION

There is mounting evidence that the materials typically used in mouthguards do not provide adequate protection. Despite widespread use ofmouth guards in sports, there are more than one million dental injuriesper year, and dental injuries are the most common type of orofacialinjuries in sports.

According to the American Dental Association (ADA), the lifetime costsfor treatment of serious dental injuries are $15,000-$20,000 per tooth.Individuals who damage a tooth end up with multiple visits to thedentist, with down stream periodontal disease or other dental problemsoften leading to the need for implants. This brings the annual cost fordental injuries in sports in the USA alone to $500 million.

Dental injuries are also quite common in hospitals during transoralproceedures. By way of example, a transoral procedure may be such as,but not limited to, an intubation or a rigid or flexible endoscopicprocedure.

Dental injuries during transoral procedures affect approximately 1% ofpatients, which corresponds to 150,000 patients/year and an annual costof $75 million. Furthermore, dental injuries during intubation are theleading reason for litigation against anesthesiologists.

Inexpensive mouth guards tend to have a poor fit, leading to lowcompliance of mouth guard use. Professional-grade mouth guards requirefitting by dentists, making the mouth guards very expensive; but eventhese professional-grade mouth guards tend to be bulky, and restrictbreathing and verbal communication.

Since typical mouth guards are so uncomfortable, athletes frequentlytake them out and put them back in. The repeated handling ofsaliva-coated mouth guards leads to contamination of mouth guards fromhands and fingers with pathogens.

Clearly, a better mouth guard is needed that is thin enough so that doesnot impede breathing and communication, and does not tempt athletes tofrequently remove it, while providing a much higher degree of protectionthan the state-of-the-art.

There are sports activities where high-velocity impact events occur thatreach peak force very quickly, within milliseconds (e.g. getting hit byan ice hockey stick or puck). While in other sports such asskateboarding, a crash can lead to landing on the chin or cheek. Thepeak force resultant from such an impact will be lower, but applied overa larger area of the face.

In medical applications, such as intubation of patients during surgery,the peak forces are reached even more slowly but maintained overextended time periods, i.e. by laryngoscopes and rigid endoscopesinserted into the patient's mouth and throat. Similarly, in bruxism(night time teeth grinding), the forces are applied primarily inspecific locations within the dental region, in the rear of the mouth inthe molar region.

A variety of materials have been used for mouth guards, includingpolyvinylacetate-polyethylene or ethylene vinyl acetate copolymer (EVA),latex rubber, polyurethane, polyvinylchloride, and acrylic resin. Thecurrent paradigm in materials selection for commercially available,inexpensive mouth guards is based on the concept that soft materials,such as ethylene vinyl acetate (EVA), provide protection by cushioningthe teeth upon impact. However, in order to achieve the required degreeof protection, relatively thick layers of polymer have to be used, withtypical thicknesses in the range of 4 mm since these materials arehighly compressible and thus tend to “cave in” and deform under impact.These mouth guards also usually fit very poorly.

Better fitting, professional-grade mouth guards can be made from harderacrylic resins. This usually requires a visit to the dentist, whereimpressions are taken, so that the mouth guard can be fabricated in adental laboratory. This process is time consuming and costly, a majorimpediment to consumer acceptance.

Conventional mouth guards require the users to bite down on the mouthguards to keep them in place. The approximately 4 mm thickness ofconventional mouth guards makes it almost impossible to wear them onboth the upper and lower teeth. Furthermore, since the mouth guards areso bulky, they hinder breathing and verbal communication. It is alsoalmost impossible to drink with the mouth guard in place.

For sports where very high impact energies and velocities may beencountered, and for clinical applications where high stresses areencountered when intubation laryngoscopes and endoscopic instrumentsinserted into the throat apply pressure on the teeth, it is necessary todevelop a much stronger mouth guard that can more effectively dissipatethe forces.

SUMMARY OF THE INVENTION

A dental appliance may have one or more flaps and/or cusps. A bite lineextends through the appliance for receiving dentition. A least onepocket for a shear thickening fluid is located in the appliance.

BRIEF DESCRIPTION OF THE DRAWINGS

The features of the device and method of using it will be betterunderstood in the context of the detailed description in conjunctionwith the drawings in which:

FIG. 1 depicts a top view of one embodiment of a dental appliance in afirst condition;

FIG. 2A depicts a cross-section along line 2-2 from FIG. 1;

FIG. 2B depicts an alternative embodiment to the cross-section depictedin FIG. 2A;

FIG. 3A is a top view of one embodiment of a pocket of a dentalappliance;

FIG. 3B is a top view of another embodiment of a pocket of a dentalappliance;

FIG. 3C is a top view of another embodiment of a pocket of a dentalappliance;

FIG. 3D is a top view of another embodiment of a pocket of a dentalappliance;

FIG. 4 is a top view of another embodiment of a dental appliance;

FIG. 5 is a top view of another embodiment of a dental appliance;

FIG. 6 is a top view of another embodiment of a dental appliance;

FIG. 7 is a sectional view through another embodiment of a dentalappliance;

FIG. 8 depicts a force being applied to the dental appliance of FIG. 7;

FIG. 9 depicts the dental appliance of FIG. 1 installed on the dentitionof a patient;

FIG. 10 depicts another view of the dental appliance of FIGS. 1 and 9installed on the dentition of a patient; and

FIG. 11 depicts the dental appliance of FIG. 1 in a second condition.

DETAILED DESCRIPTION OF THE INVENTION

It is to be understood that the invention may assume various alternativeorientations and step sequences, except where expressly specified to thecontrary. It is also to be understood that the specific devices andprocesses illustrated in the attached drawings, and described in thefollowing specification are simply exemplary embodiments of theinventive concepts defined in the appended claims. Hence, specificdimensions, directions or other physical characteristics relating to theembodiments disclosed are not to be considered as limiting, unless theclaims expressly state otherwise.

Turning now to FIG. 1, one embodiment of a dental appliance 10 isdepicted. A preferred embodiment of the dental appliance 10 is shown ina flattened, first state. The appliance 10 is a one-piece, unitary andintegrally formed sheet of material. In one embodiment, the appliance 10may be 0.25 mm to 2 mm thick and fabricated from a polycaprolactonethermoplastic matrix material. Such a material is widely available,inexpensive and readily disposable when the appliance 10 is exhausted.

The appliance 10 may be produced by injection molding, but otherproduction methods are permissible. In one embodiment, the appliance 10may be produced by 3-D printing. Alternatively, a portion of theappliance 10 may be injected molded and another portion produced by 3-Dprinting.

The appliance 10 comprises a first front flap 12 and a second front flap14, which together are called a maxillary flap. A forward cusp 16 islocated between the two flaps 12, 14.

The cusp 16 extends inwardly into the appliance 10 at least partiallydividing the first front flap 12 and the second front flap 14. The cusp16 extends inwardly toward, but preferably does not reach, a bite line18.

The bite line 18 is the line on the appliance 10 along which the incisaledges 20 of the incisors 22 and the tips of the occluding surfaces 24 ofthe posterior teeth 26 come in contact with the appliance 10, as shownin FIG. 9. Together, these edges 20 and surfaces 24 are called crownsherein. The bite line 18 is generally arch-shaped to be complementary tothe arrangement of teeth in a wearer's mouth.

A first side cusp 28 further defines the first front flap 12. The firstside cusp 28 is located between the first front flap 12 and a firstouter side flap 30. The first side cusp 28 extends inwardly into theappliance 10 toward the bite line 18. The first side cusp 28 may extendinwardly into the appliance 10 at the same depth as the forward cusp 16or to a greater or lesser extent.

A second side cusp 32 further defines the second front flap 14. Thesecond side cusp 32 is located between the second front flap 14 and asecond outer side flap 34. The second side cusp 32 extends inwardly intothe appliance 10 toward the bite line 18. The second side cusp 32 mayextend inwardly into the appliance 10 at the same depth as the forwardcusp 16 or to a greater or lesser extent.

In the embodiment depicted in FIG. 1, a line of symmetry 36 extends fromthe forward cusp 16 to equally divide the appliance 10 into a first half38 and a second half 40, which are symmetric with one another. Moreparticularly, the line of symmetry 36 results in a mirror image betweenthe first half 38 and the second half 40. It is permissible, however,for the first half 38 to be non-symmetrical with the second half 40.

A perimeter 42 defines the first front flap 12, the second front flap14, and the side flaps 30, 34. The perimeter 42 is preferably rounded,or curvilinear. This embodiment is envisioned to impose the least, ifany, discomfort to the wearer of the dental appliance 10 since it has nosharp corners or edges to embed into the soft gum tissue 44, as shown inFIG. 10.

The appliance 10 has a first planar side 46 and a second planar side 48in the first state. The second planar side 48 is opposite the firstplanar side 46. The second planar side 48 may be parallel to the firstplanar side 46. Therefore, in the depicted embodiment, the appliance 10has a substantially constant thickness, except where otherwise noted inthe discussion below. The appliance 10 may, however, not have asubstantially constant thickness.

For example, the entire thickness of the appliance 10 may be increased,or it may be increased in certain areas. 3-D printing may be used toincrease the thickness of the appliance 10 to 1.6-3 mm by depositing apolycaprolactone matrix on top of an existing layer.

The appliance 10 depicted in FIG. 1 has a plurality of open spaces 50 onan inner portion 52 and an outer portion 54 of the bite line 18. Theopen spaces 50 extend through the appliance 10 from the first side 46 tothe second side 48, as shown in FIG. 7.

The open spaces 50 are depicted as cylindrical with circularcross-sections, however, it can be appreciated that other shapes,numbers, designs and/or orientations are permissible. It is preferredthat regardless of the open spaces 50 selected, that the design selectedis symmetrical about the line symmetry 36, but it is not required.

FIGS. 1 and 2A depict one embodiment of a pocket 56 located within theappliance 10. In the depicted embodiment, the pocket 56 is locatedbetween the first planar side 46 and the second planar side 48 of theappliance 10. In FIG. 1, the pocket 56 is located between the bite line18 and the outer perimeter 42. The pocket 56 may be entirely encasedwithin the appliance 10, as depicted in FIGS. 1 and 2A.

In an alternative embodiment, a portion of the pocket, or the entirepocket, may be exposed. FIG. 2B depicts one portion 58 of the pocket 56extending above the first planar side of the appliance 10. While FIG. 2Bdepicts the portion 58 extending from the first planar side to be afraction of the pocket 56, larger portions of the pocket 56 can beexposed. Additionally, while FIG. 2B depicts a portion 58 of the pocket56 extending from the first planar side 46, it is possible for thepocket 56 to extend from the second planar side 48 lower surface whilenot extending from the first planar side 46 or for the pocket 56 toextend from both sides 46, 48. Further yet, it is permissible for two ormore portions 58 of the same pocket 56 to extend from the appliance 10or for two or more portions of different pockets to extend from theappliance 10. Each of the alternatives discussed above is not limited tothe embodiments discussed so far, but applies equally to each embodimentdiscussed herein.

In the embodiment depicted in FIGS. 1 and 2A, the pocket 56 comprises achannel 60 extending transverse to the line of symmetry 36. The channel60 is depicted a having a circular cross section, but other crosssections are permissible. Further, while the figures depict the channel60 having the same cross-section, the shape and size of the channel 60can change along its course.

The channel 60 preferably extends from the first front flap 12 to thesecond front flap 14. The channel 60 has a first end portion 62 and asecond end portion 64. In the depicted embodiment, the first end portion62 is connected to a first reservoir 66 and the second end portion 64 isconnected to a second reservoir 68.

In FIG. 1, the reservoirs 66, 68 are depicted as spherical; however,other shapes and sizes are permissible. What is preferable is that thereservoirs 66, 68 are in fluid communication with the channel 60,regardless of the shape of the channel 60 or the reservoirs 66, 68.

FIG. 1 depicts the reservoirs 66, 68 in the first front flap 12 and thesecond front flap 14 of the appliance 10. More particularly, thereservoirs 66, 68 are symmetrically located with respect to one anotherand axially aligned with the channel 60. As shown in FIG. 7, thereservoirs 66, 68 are centered on an axis 70 of the channel 60 so thatthe channel axis 70 bisects the reservoirs 66, 68.

While FIG. 1 depicts two reservoirs 66, 68, only a single reservoir canbe used. Further yet, it is conceivable that no reservoir is required atall. It is also within the scope of the disclosure that the single ormore than one reservoir can be located in a position other than at anend portion 62 or 64 of the channel 60. By way of example, the reservoirmight be located equally between the two end portions 62 or 64, or atany other location between the two end portions 62, 64.

FIG. 3A depicts an alternative pocket 56 design wherein the channel 60is curved, such as in a convex shape. Reservoirs 66, 68 are located atthe end portions 62, 64 of the convex shape.

FIG. 3B depicts yet another pocket 56 design wherein the channel 60 hasa serpentine trajectory. Reservoirs 66, 68 are located at the endportions 62, 64 of the channel 60.

FIG. 3C depicts a coiled channel 60 design. In this embodiment, thechannel 60 begins at a central point 72 and extends radially outwardfrom the central point 72 in a curlicue fashion so that one portion ofthe channel 60 is radially encircled by another portion of the channel60. A reservoir is located at the outermost end of the channel.

FIG. 3D depicts yet another design wherein the pocket comprises a firstand second channel 74, 76 angled with respect to one another. The firstand second channels 74, 76 may be substantially linear. The channels 74,76 intersect one another at a point and are in fluid communication withone another. Reservoirs 66, 68 are located at the ends of the channels74, 76 opposite the intersection point.

FIG. 4 depicts another pocket design wherein the pocket 56 has acomplementary shape to the outer perimeter 42 of the appliance 10. Moreparticularly, the pocket 56 has a first portion 78 located in the firstfront flap 12. The first portion 78 is located inward from the outerperimeter 42 but tracks the shape of the outer perimeter 42. Moreparticularly, the first portion 78 has a convex shape.

The pocket 56 also has a second portion 80 located in the second flap14. The second portion 80 is symmetric with the first portion 78. Thesecond portion 80 is located inward from the outer perimeter 42 buttracks the shape of the outer perimeter 42 also with a convex shape.

Inboard portions 82, 84 of the first portion 78 and the second portion80 angle radially inwardly into the appliance 10 and meet at the line ofsymmetry 36 of the appliance 10. The inboard portions 82, 84 arecomplementary to the shape of the forward cusp 16.

FIG. 5 depicts another embodiment with four pockets. A first pocket 86has a round cross-section and is located in the first front flap 12. Asecond pocket 88 has a tubular cross section and is located in the firstouter side flap 30. The second pocket 88 extends along, but inboard of,the outer perimeter 42 of the first outer side flap 30. The first andsecond pockets 86, 88 are located in the first side 38 of the appliance10.

The second side 40 of the appliance 10 is symmetrical with the firstside 38. Namely, a third pocket 90 with a round cross section isprovided in the second front flap 14. A fourth pocket 92 with a tubularcross section is located in the second outer side flap 34 along, butinboard of, the outer perimeter 42.

In the embodiment depicted in FIG. 5, the pockets 86, 88, 90, 92 are notin fluid communication with one another. However, one or more of thepockets 86, 88, 90, 92 may be in fluid communication with one another.

FIG. 6 depicts another embodiment wherein on the first side 38 of theappliance 10, a first pocket 94 with a tubular cross section extendsalong, but inboard of, the outer perimeter 42 in the first outer sideflap 30. A second pocket 96 having a circular cross section is locatedadjacent the first side cusp 28. A third pocket 98 is located inboard ofthe outer perimeter 42 in the first front flap 12. The third pocket 98may have a first portion 100 that curls radially inwardly into theappliance 10. A second portion 102 of the third pocket 98 extendsradially outward toward the outer perimeter 42 in an arch-shapedfashion. A third portion 104 of the third pocket 98 extends radiallyinwardly away from the outer perimeter 42 but in a complementary fashionto the outer perimeter 42 of the first front flap 12 and the forwardcusp 16.

Radially inward from the forward cusp 16, a fourth pocket 106 isprovided. The fourth pocket 106 has a circular cross section. A fifthpocket 108 is provided radially inward of the fourth pocket 106. Thefifth pocket 108 has a circular cross section.

The appliance 10 has a sixth pocket 110 as a mirror image to the thirdpocket 98, a seventh pocket 112 as a mirror image to the second pocket96 and an eighth pocket 114 as a mirror image to the first pocket 94.The sixth 110, seventh 112 and eighth 114 pockets are located on thesecond side 40 of the appliance 10.

In the embodiment depicted in FIG. 6, the pockets 94-114 are not influid communication with one another. However, one or more of thepockets 94-114 may be in fluid communication with one another.

Turning now to FIG. 7, the open spaces 50 extending through theappliance 10 from the first planar side 46 to the second planar side 48can be appreciated. The open spaces 50 are shown to have circularopenings at the sides 46, 48, however, other shapes of the open spaces50 are permissible. Further, while FIG. 7 depicts the open spaces 50having all the same size and shape, it can be appreciated that the sizeand shape of the open spaces 50 can vary. Continuing with the depictedappliance 10 in FIG. 7, the open spaces 50 extend through the appliance10 with a cylindrical cross section. The opens spaces 50 in FIG. 7 arein in the condition where a force has not been applied to the appliance10.

A fluid 116 is located in one or more of the pockets (for example pocket56) of the various embodiments described above. The fluid 116 in thepockets may all be the same or it may be different. Preferably, if afluid 116 is provided in a pocket is comprises an energy absorbingfluid. The energy absorbing fluid may be such as a shear thickeningfluid comprised of a suspension of nanoparticles inside a polymermatrix.

Colloidal suspensions of nanoparticles have a natural resistance to flowdue to random collisions between the particles. A high velocity impactonto the appliance 10 that is filled with nanoparticles suspended in afluid imposes shear forces on the particles. When the shear rateincreases beyond a certain threshold value, the viscosity of the fluidincreases suddenly due to hydrodynamic interactions between particlesthat lead to transient fluctuations in particle concentration and theformation of so-called hydroclusters. The viscosity increases in amatter of milliseconds after receiving a force and causes the appliance10 to stiffen.

Typical separation distances between particles in these hydroclustersare in the range of nanometers. The onset of shear thickening is relatedto the size of the submicron particles and their volume fraction in thesuspension. The onset of shear thickening can be modified by changingnot only the particle size, but also the particle surface structure andchemical functionality. Surface roughness plays an important role, andthe surface of particles can be further modified by adsorption of ions,surfactants, and polymers. During the shear-thickening event, asignificant amount of impact energy is dissipated as the fluid stiffens,and within a few seconds after the event, the fluid returns to itsoriginal liquid like state.

The shear-thickening event consumes energy as the structure of thenanofluid changes, and the stiffening of the entire structure dissipatesa significant amount of the impact energy without transmitting it to theuser's dentition. Furthermore, the energy absorption can be tuned for agiven range of impact energies by modification of the composition ofnanofluids. The tuning of the nanofluid properties is based on thefollowing principles: In the shear thickening range of Browniansuspensions, the slope of the viscosity-shear rate curve tends toincrease as the solid particle volume fraction increases. The onset ofshear thickening of a nanosuspension occurs at a universal value of thePeclet number, Pe:

${Pe} = {\frac{\eta_{s}\gamma \; a^{3}}{k_{B}T} \propto {\gamma \; t_{D}}}$

where η_(s) is the viscosity of the suspending fluid, γ the shear rate,a the radius of the solid particles, k_(B) the Boltzmann constant, T theabsolute temperature, and t_(D) the time for a particle to diffuse adistance equal to is radius a. From this, the critical shear rate forthe onset of shear thickening can be deduced to be proportional to theinverse of the cube of the particle radius.

Additional tuning of the properties can be achieved throughelectrostatic charges and deformations of the steric stabilizing layerthat can become important when small particles are mixed into a fluid.Therefore, particles with long-ranged repulsive interparticle potentialsare expected to be most shear thickening. This opens the opportunity tomodify the repulsive interparticle potentials by chemicallyfunctionalizing the surface of the particles with epoxy groups, hydroxylgroups, carboxyl groups, or amino groups. By changing variables such asparticle type, particle size, surface functional groups, andparticle/fluid weight ratio, it is possible to tune the range where themouth guard responds dynamically and stiffens up for a given sport ormilitary or medical application, where very different ranges of impactenergies and velocities of impacting objects are encountered.

One embodiment uses non-Newtonian fluids that are chemically compatiblewith thermoplastic polymers, and incorporates the fluids into internalcavities or small channels in a thermoplastic polymer matrix.Non-Newtonian fluids are fluids whose viscosity (a measure of a fluidsresistance to deformation by shear or tensile stresses) is dependent onthe shear rate. Examples of such fluids are salt solutions, starchsuspensions, and molten polymers.

Another embodiment of the invention uses shear-thickening solid liquidsuspensions that exhibit increased viscosity when exposed to shearforces. Examples of such solid/liquid suspensions are:

-   -   a) submicron-size silicon oxide particles in USP grade        polyethylene glycol (PEG);    -   b) submicron-size colloidal silicon oxide particles in USP grade        glycerin;    -   c) silicon nanoparticles in USP grade glycerin;    -   d) silicon nanoparticles in USP grade polyethylene glycol (PEG);    -   e) silicon dioxide nanoparticle in singular or binary mixtures        in polyethylene glycol (PEG 200 and PEG 400);    -   f) silicon dioxide nanoparticles functionalized with linear        hydrocarbons in singular or binary mixtures in polyethylene        glycol (PEG 200 and PEG 400);    -   g) silicon dioxide nanoparticles functionalized with silanes in        singular or binary mixtures in polyethylene glycol (PEG 200 and        PEG 400.);    -   h) bentonite or kaolin clay (Al₂Si₂O₇) particles in USP grade        glycerin;    -   i) bentonite or kaolin clay (Al₂Si₂O₇) particles in USP grade        polyethylene glycol (PEG);    -   j) polycaprolactone particles in USP grade polyethylene glycol        (PEG);    -   k) salt solutions;    -   l) starch suspensions; and/or    -   m) molten polymers.

In addition to these examples, many other solid particle-liquidcombinations can be used to achieve shear thickening behavior. Dependingon the shear rate and the amount of shear force, these suspensions canstiffen and thereby increase the energy absorption ability of the mouthguards by diverting the impact energy into the fluid filled cavities andchannels and directing the impact forces away from the dentition. Whenthe shear stress is removed, the nanosuspension inside the appliancereturns to its original, non-shear thickened state with lower viscosity,making the appliance again comfortable to wear.

The pockets inside the thermoplastic polymer matrix are filled withnanosuspensions that are tuned to exhibit a maximum dynamic response ata given trigger impact force. Tunable response where impact energies ofdifferent magnitudes can be dissipated can be achieved by incorporatingnanosuspensions formulated with nanoparticles functionalized with linearhydrocarbons or with silanes. A range of nanosuspensions may be usedthat undergo shear thickening in dynamic response to peak forces andshear rates analogous to an impact event characteristic to a givenactivity or anticipated force(s).

The pockets may also be filled with force dampening fluids such asglycerin and polyethylene glycol that do not undergo shear thickening.

A method of using the dental appliances described above to protect thedentition of a wearer follows. The following description will use theembodiment of FIG. 1, but it can be appreciated that the method isreadily used with the other embodiments.

The appliance 10 is initially in a first planar state 118, as shown inFIG. 1. At room temperature, the appliance 10 is rigid. The appliance 10may be heated such as by convection, conduction and/or radiation untilit is pliable. Once pliable, the appliance 10 is located adjacent thedentition of a patient. In the preferred embodiment, the appliance 10 islocated adjacent the maxilla (upper dentation) into a second, non-planarstate 120 described below, and depicted in FIGS. 9, 10 and 11.Alternatively, the appliance 10 may be located adjacent the mandible(lower jaw), or a first sheet can be located adjacent the maxilla and asecond sheet can be located adjacent the mandible.

Continuing with the embodiment wherein the appliance 10 is located justadjacent the maxilla, the crowns of the dentition 20, 24 are positionedadjacent the bite line 18 on the appliance 10. The appliance 10 is movedinto contact with the dentition 20, 24 and then molded around thedentition 20, 24. More particularly, the first and second front flaps12, 14 are molded in front of the outward facing surfaces 122 of thedentition. Similarly, the outer side flaps 30, 34 are molded in front ofthe outward facing surface 122 of the dentition. Preferably, the firstand second front flaps 12, 14, and also the outer side flaps 30, 34, arelocated vertically, or with a small angle variance from vertical (e.g.10 degrees), from the bite line 18. In other words, the flaps 12, 14,30, 34 are located parallel, or approximately parallel, the outwardfacing surfaces 122. The flaps 12, 14, 30, 34 are preferably located inthis orientation because it minimizes the mobility of at least thecentral incisor teeth 22 when the tips of these teeth 22 are subjectedto a force.

The appliance 10 also comprises a first inner side flap 124 and a secondinner side flap 126. The flaps 124, 126 are bounded by the perimeter 42and the bite line 18. As shown in FIG. 1, the flaps 124, 126 aresymmetrical across the line of symmetry 36, but non-symmetrical flapsare permissible.

The first inner side flap 124 and the second inner side flap 126 aremolded upwardly so they are positioned behind rearward facing surfaces128 of the dentition. The flaps 124, 126 are located vertically, orwithin a small angle variance from vertical (e.g. 10 degrees) from thebite line 18. In other words, the flaps 124, 126 are located parallel,or approximately parallel, the rearward facing surfaces 128.

The upward location of the flaps 12, 14, 30, 34, 124, 126 effectivelyencases the outward and rearward surfaces 122, 128 of the maxilladentition in a channel 130, which can be appreciated from FIGS. 9 and11. The channel 130 is curved along the bite line 18 so as to becomplimentary to the wearer's dentition. The channel 130 protects theoutward and inward facing surfaces 122, 128 as well as the incisal edges20 and occluding surfaces 24 of many of the wearer's dentition.

When the appliance 10 is fit onto the dentition of a wearer, the forwardcusp 16 falls centrally between the two maxillary central incisor teeth22. When formed to the dentitions, the first and second front flaps 12,14 cross over a maxillary teeth-gum intersection line 132 and extendover the soft gum tissue 44, as shown in FIG. 10. It has been found thatwhen the appliance 10 extends over the maxillary teeth-gum intersectionline 132, the appliance 10 more robustly can protect the dentition frombeing moved during force application. In one embodiment, the flaps 12,14 extend beyond the teeth-gum intersection line 132 approximately 0.25to 0.35 mm. While one range of extension is mentioned above, it can beappreciated that this dimension can be larger or smaller to cover moreor less of the soft gum tissue 44.

The flaps 12, 14, 30, 34, 124, 126 can be manually manipulated toposition them as described above. In addition, the wearer can draw airthrough the open spaces 50. The vacuum created by the wearer by drawingthe air through the spaces 50 pulls the pliable appliance 10 intoconformal contact with the dentition.

The manual manipulation and/or the vacuum applied to the appliance 10causes an interior surface 134 of the appliance 10 to mold into intimatecontact with the outward facing surfaces 122 and/or rearward facingsurfaces 128 of the dentition. As the appliance 10 cools, it may shrinkinto further contact with the dentition. During cooling, the appliance10 hardens into a shape that well adheres to the contours of everyunique tooth. This adherence ensures the appliance 10 does not becomedislodged. In addition, the adherence and thin dimension of theappliance 10 provides a clear, unobstructed view of the wearer's mouth,voice box and trachea.

The open spaces 50 in the appliance 10 provide a conformal fit of theappliance 10 onto any dentition and enable a secure custom fit bychanging in size and in shape in all or some when the appliance 10 is inthe pliable condition. The secure, custom fits enables the appliance toremain fixed on the dentition. The open spaces 50 allow the softenedthermo-polymer material to be formed into a three-dimensional shapewithout buckling, bunching, creasing, or bulging.

If the appliance 10 has to be re-fitted after it has cooled andhardened, it can be warmed to its softening point and the fittingprocess can be repeated because its second state is only asemi-permanent state.

FIG. 8 depicts two of the open spaces 50 of FIG. 7 but subject to aforce. The force deforms the open spaces 50 resulting in dissipation ofthe force. In FIG. 8, the open space 50 is deformed as a result of onekind of force from a circular cross-section to an oval cross-section.The shape change of the open spaces 50 expends some or all of the energyof the force traveling through the appliance 10.

In one example, because the appliance 10 maintains a constant volume,when a force encounters an open space 50, the deformed open space 50compresses the adjacent open spaces 50. The combination of deformationand compression of the open spaces 50 results in force dissipation.

One kind of force, such as caused by a shearing action, may travelthrough the appliance 10 in a wave or waves. The waves may travel alongan outer surface of the appliance 10 and/or through the appliance 10.

Another kind of force is a force that is normal to the appliance 10. Thenormal force can be applied substantially at once, it can be repeated,and/or it can increase or decrease in intensity.

While FIG. 8 depicts the two open spaces 50 both deformed to dissipate aforce, it can be appreciated that only one or the other might bedeformed. Further, while FIG. 8 depicts the open spaces 50 deformed intooval cross-sections, they may be deformed into other shapes and/or theshapes do not have to match one another.

The open spaces 50 are located in the appliance 10 to maximize tensilestrength of the appliance 10 without exposing any of the protecteddental surfaces to the unprotected teeth on the opposite jaw. Thelocations of the open spaces 50 also optimize saliva flow around thedentitions, which improves comfort. More particularly, saliva can besucked through the open spaces 50. The open spaces 50 also function toimprove breathing by allowing the appliance 10 to be thinner and thustake up less space in the mouth.

Based on the foregoing, it can be appreciated that the appliancematerial, the location of that material on the wearer's dentition asdescribed herein, the open spaces, and/or plastic and/or elasticdeformation effectively diminishes forces transmitted in the axial(normal) direction, as well as in the horizontal direction, with respectto the dental surfaces.

In accordance with the provisions of the patent statutes, the presentinvention has been described in what is considered to represent itspreferred embodiments. However, it should be noted that the inventioncan be practiced otherwise than as specifically illustrated anddescribed without departing from its spirit or scope.

What is claimed is:
 1. A method of using a dental appliance, comprising:providing a sheet of thermopolymer material in a first planar statehaving a first planar side, a second planar side, a first front flap, asecond front flap, a first outer side flap and a second outer side flap,a first inner side flap and a second inner side flap and an arch-shapedbite line between said front flaps and outer side flaps and said innerside flaps; locating crowns of dentitions in contact with saidarch-shaped bite line; molding said front flaps and said outer sideflaps into a second nonplanar state so that said front flaps and saidouter side flaps are adjacent outer surfaces of dentitions and so thatsaid inner side flaps are adjacent inner surfaces of dentitions; andlocating a movable shear thickening fluid comprised of a suspension ofnanoparticles inside a polymer matrix within at least one pocket fixedand entirely encased within at least one of said front flaps or saidside flaps, said pocket comprised of a channel in fluid communicationwith at least one reservoir; dissipating a force applied to said frontflaps or side flaps by absorbing said force via a stiffening of saidmoveable shear thickening fluid in said channel upon receipt of saidforce; and relaxing said stiffened moveable shear thickening fluid aftersaid force is dissipated to return said moveable shear thickening fluidto a non-shear thickened state.
 2. The method of claim 1, wherein saidnanoparticles within said moveable shear thickening fluid are subject toshear forces upon the application of the force.
 3. The method of claim2, wherein said shear forces consume energy from said force.
 4. Themethod of claim 3, wherein said shear forces increase a viscosity ofsaid moveable shear thickening fluid.
 5. The method of claim 1, whereinsaid stiffening directs said force away from dentition.
 6. The method ofclaim 1, further comprising tuning said moveable shear thickening fluidto impact forces by varying at least one of a diameter of saidnanoparticles, a surface structure of said nanoparticles, a chemicalfunctionality of said nanoparticles and electrostatic charges on saidnanoparticles.
 7. The method of claim 1, wherein a first reservoir and asecond reservoir are connected to said channel.
 8. The method of claim1, wherein said channel has a circular cross section and said reservoirshave circular cross-sections, wherein the channel cross section issmaller than the cross sections of the reservoirs.
 9. The method ofclaim 1, wherein said at least one pocket is located between said biteline and outer perimeter.
 10. The method of claim 1, wherein saidchannel extends between said first front flap to said second front flap.